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Food Processing

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Sausage and ready-prepared meats.
The art of sausage making predates recorded history. The word sausage is derived from the Latin salsus, meaning salted or preserved. Salami is mentioned frequently in the pre-Christian period and may be associated with the Greek city of Salamis in Cyprus. The popularity of sausage spread, and by the Middle Ages, sausage making was widely practiced commercially. Sausage makers developed individual spicing formulas, their products taking on the name of the region or city in which they originated. From Frankfurt, Germany, came the frankfurter; from Bologna, Italy, bologna; and so on. Italy's warm climate encouraged development of such dry sausage varieties as genoa; the cooler German climate led to development of such fresh and cooked sausages as bratwurst, head cheese, and blood sausage.

Many European sausage makers eventually emigrated to the United States, where over 200 sausage varieties are produced by nearly 3,000 meat processors. The wiener and frankfurter--the hot dog--has become the most popular sausage in the United States, where some 16,000,000,000 are eaten each year--about 80 per capita.

Sausages and prepared meats are popular throughout the world, consumed not only in Europe and the U.S. but also in Africa, Asia, and Latin America.

Sausage types and standards of identity.
Sausage types are classified according to processing methods. Major classifications include fresh sausage, uncooked smoked sausage, cooked smoked sausage, cooked sausage, cooked meat specialties, and dry and semidry sausage.

Fresh sausage, made from uncured pork trimmings and sometimes beef, is delicately seasoned. It is sold in links, patties, or bulk, requires refrigeration, and must be thoroughly cooked before serving. Pork sausage and bratwurst are popular varieties.

The meat materials in uncooked smoked sausage are usually cured and smoked, but not cooked. Sausages must be refrigerated and require cooking. Mettwurst and Polish sausage are examples of this classification.

Cooked smoked sausage is usually made from cured meats. These sausages are chopped, seasoned, stuffed, smoked, and then cooked. They are usually warmed before serving. Examples are frankfurters and bologna.

Cooked sausage, prepared from fresh, uncured meats, is cooked and ready to serve. Liver sausage, a popular variety, is a mildly seasoned mixture of livers and pork jowls.

Cooked meat specialties, cooked or baked and ready to serve, are often prepared according to the individual manufacturer's formula and may be extended with such protein materials as soy-protein concentrate. They include spiced luncheon meat, meat loaf, deviled ham, jellied corned beef, and other similar products.

The dry and semidry sausage group includes "summer style" products, originally made in winter for summer consumption. They are dried and then fermented with lactic acid bacteria to produce the characteristic tangy flavour. In addition to summer sausages, this group includes pepperoni, landjaeger, and mortadella.

Commercial production.
Manufacturers consider consumer preference in determining the type and quality of sausage to be produced. Modern equipment provides automated mass economical production; and scientific research has led to an understanding of essential processing steps and elimination of any nonessential steps. In some wiener production, for example, computers select raw material sources daily, and these materials are fed into continuous wiener processing machines. Neither the materials nor the finished product are handled by human hands. This processing method provides for the ultimate in quality control, and a process formerly taking 9 hours is now completed in 45 minutes.

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